Warehouse inventory tracking
A leading cargo company had approached us with a problem statement that revolved around their cargo pallets. The company wanted to understand and record the movement of around 600 steel pallets across three of their branches in Asia. They wanted such a solution in place as time and again the company kept facing loses incurred due to lost or misplaced pallets. With the adoption of our solution, our client was not only able to understand the movement of these pallets between different branches but they were also able to understand the time spent by these pallets at those branches enabling optimal utilization of these pallets across the organization.
Factory contractors and indoor positioning
We had received a requirement from a gear manufacturing factory to help them track the contractors who’d visit their facility on a regular basis. Our indoor positioning is one solution that can efficiently handle such a requirement. Our IoT platform would not only show the current location of the contractors within this facility but would also provide our users with movement matrices of these contractors in order to ensure their safety within the plant. In case the contractors were to move in to any of the restricted areas an alert will be issued to those concerned regarding these violations.
Shop floor, warehouse and inventory monitoring
One major pain point we help our clients address across various industrial verticals is their need to locate and track various assets within their work environment. The time lost in trying to locate such assets is one of the major causes for reduced workforce productivity. We were able to develop a successful PoC on such a requirement for an indoor positioning solution, from an electronics manufacturing MNC for one of their plants housing around 200 high value assets spread across an area of 20,000 sq.ft. During PoC execution, the shop floor technicians were excited and pleased with the actionable insights our data and reports provided them with. Ripples IOT platform was also able to provide them alerts in case these assets were being misplaced. We also offer condition monitoring solutions capable of reducing unforeseen breakdowns thanks to intelligent predictive maintenance capabilities of our industrial IOT uses cases on the platform.
Detection of anomalies in heavy equipment
Our industry leading, non-intrusive condition monitoring sensors can be trained to pick up anomalies from various heavy equipment including escalators and elevators. These sensors come handy especially in the case of legacy equipment which do not have any digital interface to extract data regarding utilization and performance. These sensors also aid in predictive maintenance efforts that ensure improved longevity of such critical equipment
Workflow and understanding knowledge transfer
Our IoT platform is capable of assigning workflows to various members of the workforce. Our comprehensive solutions in this space are also capable of analysing employee adherence to such assigned workflows and the concerned officials will be notified in the event of defaulters. The solution is also capable of assigning team leads within groups and to an extent is able to understand the dynamics between group members and respective team leads. This was added to our IoT platform as a standard feature due to consistent demand from multiple prospects belonging to assorted industrial verticals.
Production management & cost of ownership
Our solutions are completely wireless hence negating any worries about infrastructural budgets involved in deploying a new hardware solution. We also offer DIY evaluation kits to our customers with 1 year subscription to our Industrial IOT platform solutions at very competitive prices. Upgrades and customization are also available and our team is well equipped with web security and customer centric project management practices.
We offer an array of solutions for production management and production optimization. After running a thorough gap analysis and factory site inspection, our engineers deduce an optimal solution architecture addressing the KPIs that can be tweaked within the organization in order to improve equipment and overall efficiency. Our workforce monitoring suite has proven to be a gem in large production lines by providing valuable insights to decision makers with regard to workforce efficiency and productivity. Feel free to reach out to our engineers for a free demo/preliminary gap analysis to understand which solutions would suit your organization the best to help boost overall performance. Read about our IOT success stories
Condition monitoring in storage facilities
A multi-national chemical manufacturer had approached us to develop a solution that would monitor the temperature and humidity within their raw material storage area. This was earlier done manually every few hours by a technician and despite this, the organization had to incur multiple raw material losses due to the unforeseen deviation of environment parameters in these areas. We devised a solution that would monitor these environment parameters 24×7, 365 days a year providing alerts and alarms whenever the values deviated from expected results. Since the deployment of this solution, the organization didn’t have to scrap a single batch of raw materials owing to poor environment conditions. Our platform pushes this data to the organization’s HQ server enabling comparison of similar values from various such storage locations across the globe.
Repair & maintenance monitoring
A leading hospital had requested our assistance for understanding the movement of technicians and maintenance personnel within their healthcare facility during their scheduled visits. They wanted to ensure that the technicians were inspecting the equipment that were allocated to them for maintenance and repair exercises. With the implementation of our solution, the hospital facility managers were now able to keep a track of the devices and equipment inspected by the technicians and a detailed report of these activities were also logged during such visits.
Call us to speak to our panel of experts who can guide you through Industrial IOT use cases hat will help improve efficiencies in warehousing and production management.