Understanding RTLS Applications in Manufacturing
RTLS in manufacturing. In today’s cutthroat manufacturing landscape, staying ahead of the curve requires peak operational efficiency. Enter Real Time Location Systems (RTLS) – RTLS for improving manufacturing workflows
What is an RTLS, and How Can It Benefit Your Manufacturing workflows
Think of an RTLS as an “indoor GPS software” that pinpoints the exact location of your assets and personnel. Unlike traditional GPS, RTLS for improving manufacturing workflows thrives within your facility walls through a mesh network, delivering real-time data that empowers data-driven decision-making
10 Reasons to Use RTLS in Manufacturing:
Reduce Time Spent Searching
Eliminate wasted minutes spent looking for essential tools, materials, and equipment. RTLS provides real-time tracking, which helps to maintain continuous, smooth production lines.
Optimise Workflow Management
Gain instant visibility into worker locations and task progress. This allows for strategic task assignment and ensures a seamless, efficient production flow.
Minimise Downtime and Prevent Disruptions
Proactively identify potential bottlenecks and equipment malfunctions before they can stop production. RTLS empowers preventive maintenance, maximising machine uptime.
Enhance Inventory Management
Accurately track raw materials, work-in-progress (WIP), and finished goods. RTLS helps prevent stockouts and overstocking, supports First-In, First-Out (FIFO) inventory practices, and generally optimises inventory levels.
Improve Safety and Security
Monitor lone worker movement in hazardous areas, ensure strict adherence to safety protocols, and facilitate faster, more targeted emergency response times.
Reduce Labour Costs: Streamline workflows, minimise wasted time searching for resources, and optimise task allocation. RipplesIPS translates to a leaner, more cost-effective workforce.
Unlock Valuable Data Insights: RTLS generates a wealth of location information through data analytics. Analyze this data to identify process bottlenecks, optimize layouts, and improve overall operational efficiency as a digital twin software.
Empower Data-Driven Decision Making: With real-time location data at your fingertips, make informed decisions about resource allocation, production planning, and overall plant optimisation and yard management.
Enhance Quality Control Throughout Production: Track materials throughout the production process, ensuring they meet quality standards. RTLS facilitates targeted inspections and reduces the risk of defective products.
Deliver on Time and Within Budget for Improved Customer Satisfaction: Faster production times, efficient inventory management, and proactive issue resolution lead to happier customers. RTLS helps you deliver on time and within budget.
How Investing in RTLS Enhances Manufacturing Workflows
An RTLS is more than just an indoor tracking system; it’s a strategic investment that propels your manufacturing facility forward. By leveraging the power of real-time location data, you can achieve significant improvements in efficiency, safety, and profitability. Read the MTBF case study and improve manufacturing efficiency with digital twins
Traditional RTLS vs. RipplesIPS 0-Wire Mesh
| Feature | Passive RFID | Traditional Wired RTLS | RipplesIPS (0-Wire Mesh) |
| Real-Time Visibility | Chokepoint only (Gateways) | Continuous | Continuous & Dynamic |
| Installation | Hardwired Readers | Extensive Data/Power Cabling | 100% Wireless (Battery) |
| Deployment Time | Weeks | Months | Days |
| Scalability | High Cost for New Gates | Complex Rewiring Required | Plug-and-Play Anchors |
| Accuracy | Zone Level | Sub-meter to 3m | 1m to 5m (Optimized) |
| Total Cost (TCO) | Medium | High (Infrastructure Heavy) | Lowest (Minimal Capex) |
Ready to Take Control?
Contact us, a leading RTLS provider, today and discover how to deploy RTLS for improving manufacturing workflows and transform your manufacturing operations. Unleash the power of real-time location intelligence and drive your business toward success!