Digital Twins RTLS in manufacturing
Digital Twin software companies offering Digital twin manufacturing software using RTLS technology. We recently deployed a 100% wireless solution for Schlumberger to track the production schedules of submersible marine pumps, helping the client efficiently track and predict potential delays in the different phases of the production assembly line using RTLS in manufacturing.
The digital twins in manufacturing and RTLS network deployment for motor pump breakdown tracking can grow to larger areas and multiple locations. With a unified dashboard for smart factories, enabling business intelligence insights on the movement of inventory, equipment, supervisors, technicians, preventive maintenance, worker scheduling, and movement of production material, to review digital twins applications in manufacturing downtime tracking.
Productivity savings & benefits with Digital Twins in manufacturing
Deploy RTLS solutions in smart factories to reduce the time for an inspection and effectively ensure preventive maintenance schedules are followed. Remote monitoring using temperature humidity sensors, for example, will help the supervisors receive alerts and notifications on the dashboard of the critical equipment from the data visualisation tools for improving production and reducing maintenance costs.
Manufacturing industry efficiency, safety, compliance
Demand for precision, speed, and volume has made the manufacturing industry highly on sophisticated equipment and a skilled workforce. This has put high pressure on the manufacturer to keep them in working condition and to have a well-coordinated team. Though systems are put in place for facilities management, and preventive maintenance tracking, unexpected breakdowns occur, causing unplanned repair and maintenance. Even when problems in machines and equipment get recorded, the damages caused are often gone unrecorded. Read about the benefits of RTLS solutions.
Above this involvement of humans causing negligence, theft, and abuse inside the shop floor, warehouse, and supply chain add to the risk. Often, damages are noticed by the end-user, affecting organisational reputation.
With RipplesIPS Digital twin in manufacturing solutions, you can locate and monitor the usage, performance, operating conditions, etc. of the equipment and machinery to get actionable insights. These UWB indoor tracking solutions for electronics manufacturing can be used as remote asset tracking & monitoring, factory inventory tracking, or can help in data acquisition for your OEE Software, WMS, or BMS.
- Individual equipment tracking & monitoring on the production line
- Factory indoor inventory stocktake and tracking & and location monitoring
- Abnormality manager attending to calls and logging on to the CMMS software
- Automated data logging from manufacturing equipment
- Real-time data collection based on the movement of work in progress
- Data insights dashboard on the floor map
- Instant alerts and notifications on abnormal values
- Asset handling insights using Sensor data visualisation tools
- Forklift tracking to measure utilisation. prevent accidents.
- Group tracking of production inventory, equipment, and workforce for specialised jobs
- Yard management in production inventory
Digital Twin software companies offering RTLS in manufacturing
We believe this data plays a vital role in modern automation systems across industries. Digital twin in manufacturing and breakdown tracking of mechanical systems with linear or angular positioning are some other examples related to this use case. Our on-premise / cloud application is highly scalable and expandable, so if you have an industrial area spanning a large area, our Bluetooth Low Energy (BLE) modules can form a mesh network of their own and operate within the location for smart pallet tracking, etc.
Contact us to learn more about the digital twin software companies for smart manufacturing, production inventory tracking, implementation methodology, dashboard software, IoT data visualization tools, RTLS and LoRaWAN with Bluetooth beacon deployment, and installation & training plans.