Data visualisation tools for factories
In today’s times, shop floor workflow and production monitoring solutions play a vital role in understanding the productivity of the workforce, industrial applications, and equipment. Direct benefits include fast processing, improved production storage utilization, lesser equipment downtime, improved workplace safety, reduced environmental hazards, etc.
Real-time industrial asset & inventory tracking
Our industrial tracking application gives a real-time account of the location of bins, trolleys, environment, and working conditions of the physical assets located on your shop floors of warehouses and factories. Users are constantly alerted through e-mails and messages when set thresholds are breached or when objects pass through certain regions such as the front gate to move from procurement, production to warehouse. An example is of tracking finished goods, forklift speed inside a large factory, the user would know the usage and current location of the objects.
Our integrated solutions comprise of analytics software, edge gateway devices, and Bluetooth mesh beacons which are dustproof (IP67), lightweight, but at the same robust and tamper-proof. It can be easily mounted on racks, bins, trolleys, forklifts, cranes, etc. Indoor and outdoor location tracking can be done for a supply chain environment, where shipment arrival and departure could be easily tracked and traced. This can be alerted to both the customer and the supplier thereby enabling optimal utilization of the inventory. Read more about production inventory management
Industrial equipment condition monitoring
In every manufacturing industry, it is extremely important to monitor the working condition of your machinery and equipment. Our dashboard application has real-time visualization charts that will depict the current working condition of each of your industrial assets. Our asset monitoring solutions can be implied to industrial cranes, passenger lifts, deep freezers, lifts, etc.
We have an accurate solution to sense motion, vibration, power consumption, analog and digital inputs from equipment, and environmental conditions. We believe these data plays a vital role in modern automation systems across industries. Health monitoring of mechanical systems with linear or angular positioning are some other examples related to this use case. See how wireless condition monitoring works.
Monitoring environment conditions
Ripples IoT data visualization software comprises features such as interactive charts and the option to send instant alerts on sudden changes in the environmental conditions inside a factory complex. Other important parameters such as power consumption, air quality, ambient lighting, temperature, humidity, noise levels can be measured and monitored accordingly.
We also provide monitoring solutions to ensure complete hygiene control inside the industrial premises with infection control systems and also implement adequate security measures by detecting intruder presence and monitoring door and window movements.
Other measurement factors include power consumption, Dust levels, Air quality, CO2 levels, Particulate matter, Temperature & humidity, Noise levels, Intruder detection & ambient light. Read about implementing social distancing technology
Our on-premise / could application is highly scalable and expandable, so if you have an industrial area spanning across a large area, our sensor modules can form a mesh network of its own and operate within the location.
There is an in-built tamper-proof mechanism for tracking potential theft or abuse of sensor modules. These sensor modules can be attached with multiple functionality sensors and can be either DC, battery, or solar-powered. The module also provides an RS-485 interface to communicate with other industrial-grade equipment. Read about IOT in environment monitoring
Supply chain visibility, cold chain monitoring
There is an in-built GPS component inside our dashboard software that tracks and monitors the movement of the items in transit. Our application can track any type of goods right from perishable goods to life-saving medicines to industrial solvents & chemicals. Our Cellular IOT solutions can be deployed to track in-transit production material, environmental conditions inside deep freezers deployed in retail outlets. Ripples IoT has strategic partnerships with telecom vendors to provide broadloom global roaming since our solution works primarily on low-cost 4G technology.
Do connect with us to learn more about our cloud-ready, easy to deploy industrial monitoring sensor solutions. If you are uncomfortable about cloud platforms, we always can deploy the same as an on-premise solution. We would also like to add that all our applications have been built on open-source platforms and can seamlessly integrate with any existing PLC systems via API’s. Read about Implementing IOT in supply chain