IOT Retrofit kit for monitoring

Retrofit Indoor location tracking and monitoring sensors

Retrofit Indoor location tracking and monitoring solutions

The CEO of Intel, Brian Krzanich, was the first to use the term machine wearables when he referred to to the practice of retrofitting industrial equipment with wireless sensors to track location, capture data about machine performance in real-time. The sensor data is then used to identify equipment maintenance needs before they become breakdown issues, increase factory productivity, enhance the life of legacy manufacturing equipment and lower costs. Although B2C IoT applications still addressing for 60% percent of the consumer wearables market, B2B industrial applications around condition monitoring are increasing annually giving rise to another IOT category – the Industrial Internet of Things (IIOT).

IOT retrofit kit sensors for tracking sensors, social distancing technology for workforce safety

IIoT Industrial Internet of Things (IIOT) is the subset of IoT, targeted specifically at manufacturing industrial applications for condition monitoring. Industrial Internet of things is about the inter-connectivity of the machine to machine, the sensor transmitted data exchange and its benefits to the smart factory/manufacturing industry. But, for this high-value equipment to be considered a part of the Industrial Internet of Things (IIOT) they need the capability to “communicate” to each other. Fortunately, industrial and technology companies such as RipplesIOT have been able to achieve this by creating Digital twin solutions that connect devices and allow them to “talk” using machine wearables.

IOT Retrofit kit Indoor location tracking and monitoring solutions

IOT Retrofit kit for shop floor tracking & monitoring

The IOT is more common than you, shop floor managers and maintenance teams may realize. For example, every time you access the camera from your smartphone you are using IOT.

Essentially, the IOT retrofit kit works in a similar fashion but is developed specifically for factory assets and manufacturing plants. The sensors attached on your equipment communicates via wireless mesh that measure temperature, humidity, air quality, pressure, vibration etc. The shop floor premise behind this setup is that smart factory machines which perform better than the smartest of shop floor managers,  at capturing, analyzing, and communicating large amounts of real-time data using machine wearables.

Deployment of IOT retrofit kit for indoor location tracking

Incorporating a Bluetooth mesh network technology with within a shop floor can deliver considerable improvements in different aspects of their daily operations. Some ways in which businesses are using it include the following.

Manufacturing:  With IIOT technologies, factories are becoming more smart and software-defined. Factory owners are having wireless monitoring sensors fitted on forklifts, conveyor belts, hydraulic machines, cutters, gas compressors, and the motor pump. to enable automation and wireless remote monitoring and enhance almost every stage of factory production.

For instance, European aircraft maker Airbus has launched its “factory of the future” to streamline manufacturing operations, reduce human errors, and improve workers’ safety to comply with the industrial policy norms. This manufacturing plant is a digital one, with wireless sensors on high-value equipment and tools in the plant and manned by staff fitted with industrial machine wearable technology.

Proactive Maintenance: Wireless mesh sensors fitted on a high-value physical asset transmit information on how that piece of equipment is operating directly to a wireless exchange network from where it is interpreted into human and supervisory applicable information using data visualization software tools. With time, this sensor data analysis reveals a pattern of events that are responsible for equipment failure (anomaly detection) and can warn the maintenance team of potential problems.

Based on this timely information, supervisors and maintenance teams can then plan to have equipment repairs done well ahead of expected machine failure. This exchange of information and generating proactive actionable insights is the crux of Predictive Maintenance (PdM).

Retrofit Indoor location based monitoring

A great advantage of this type of IIOT assisted maintenance & repair planning becomes evident when one considers a warehousing business or manufacturing unit that owns hundreds or even thousands of high-value equipment. Imagine that in order to free up the maintenance team and allow them time to focus on mission-critical plant and machinery, such an enterprise concern decides to adopt Total Productive Maintenance or Predictive Maintenance using retrofit condition monitoring solutions.

Contact us to know more about IOT retrofit kit for indoor tracking & monitoring in factories, warehouses, shipyards, hospitals, mines & retail stores.

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