Industrial monitoring solutions
An Ideal industrial automation partner for your IOT success stories
All in a box solution | Ease of deployment | Low cost of ownership | Implementation services | Beacons, gateways, data visualization tools | Anomaly detection | cloud and on-premise solutions | Research & development | 5+ years of expertise in the automation industry
Factory monitoring at Henkel plant
Globally, Henkel operates with leading innovations, brands, and technologies in three business areas: Adhesive Technologies, Beauty Care and Laundry & Home Care, while in India it operates in two business areas: Adhesive Technologies and Beauty Care. We deployed a factory asset tracking & monitoring solution to help reduce the time for the inspection of equipment and understanding the variations in temperature and humidity of raw materials at their manufacturing plant. The second phase of the project involved manpower monitoring in the factory.
Industrial monitoring for ZF Wind Power
Balasubramaniam Somasundaram – Plant Engineering & Maintenance – ZF Windpower – Your Wireless sensor solutions for temperature sensing of a 33 KV high voltage transformer. Thrilled to see the performance and the immense opportunity it opens for condition monitoring of critical assets like transformers and electrical panels. Thank you.
A remote asset tracking and condition monitoring solution consisting of smart sensors, access points, and IOT gateway developed and deployed at ZF Wind Power unit. The initial set of sensors consisted of vibration and temperature measurement functions. The solution was deployed as a stand-alone solution, on a dedicated server. The data which the solution based platform fetched was integrated into the in-house software for further analysis.
The solution was used on various machinery for condition monitoring and performance. The data gave insights which the team had no access before. The solution was used on overhead crane motors, forklifts, transformers, and electrical panels. Accelerometer sensors measured the tilt of the cranes and forklifts. The simplicity of the solution and the data it gave access to, won huge accolades for the team.
A pilot for electronics component manufacturer in Indonesia
The plant, an electronics injection molding production unit based in Indonesia works in three shifts round the clock and has a manufacturing line which included gold plated connectors. There have earlier had incidents of theft of these finished goods and was looking at a cost-effective Indoor asset tracking solution. Our R&D team came up with an easy to deploy, low maintenance WiFi-enabled mesh network that captured the information of pallets located inside various production zones with an accuracy of 15 meters.
Bluetooth Low Energy asset tags were deployed on our cloud-enabled production monitoring software, provided near to real-time information on the movement of raw materials and finished goods in the factory. The client has reported savings on inspection time, improved efficiency in the production line, besides the ability to monitor temperate, humidity and dust levels that have an impact on the workforce, plant and machinery.
Medical laboratory specimen collection provider in Africa
4G enabled cargo monitoring & tracking deployment with 2G fallback. Helped the multi location pathology laboratory track the last mile delivery, ensuring constant temperature, safe handling of the medical specimen by monitoring the laboratory specimen enclosed in an ice box collected from various laboratories, clinics and hospitals around the country and delivering at a location. The client wanted to keep an electronic log of the route traversed, temperature variations enroute, the arrival and departure timings.
Retail store monitoring solution for a UK partner
Our client is an end to end IT solutions provider based in South London. Retail IOT success stores. Pharmacies, mini-marts, wine shops, food outlets run by small business owners have the challenge of monitoring the environment of perishable goods stored in coolers and freezers. Regular temperature control can drastically increase the shelf life of products while indoor air quality has a positive impact on walk-in customers. Ripples IOT build a cloud-enabled, multi-tenant retail store monitoring solution using a combination of 4G and Bluetooth low energy technology that facilitates the business owners to remotely monitor and take precautionary actions on power failures, drop in temperature, abnormal behavior of HVAC and compressors, security alerts, air quality levels and monitoring the check-in and check-out time of sales staff.
Indoor air quality monitoring at Sekhar Eye hospital
Shekar Hospital Bangalore has been able to validate the levels of dust particle inside the operation theater, which can significantly impact infection control. Using our indoor air quality kit, the client was able to use the calibrated readings towards their NABH accreditation. Our product for IAQ monitoring has been endorsed by Omron.
Weather monitoring kit for MOE Singapore
Ministry of Education, Singapore was looking at a remote weather monitoring solution for one of their primary schools. We deployed a wireless solution with data visualization chart that enabled the faculty and students to analyze the data from our integrated sensor solution. Read about our IOT starter kit for schools in Singapore.
Factory equipment industrial monitoring
Our client is a leading food products manufacturing company with a factory based in West Singapore. The client wanted a wireless sensor solution for condition monitoring their plant and machinery, to understand the working environment, heating, usage of certain specialized motors, etc. Due to the rugged nature of the old plant, they were not in a position to re-wire the installation and wanted a retrofit IOT solution. We designed a Zigbee sensor module based industrial monitoring system along with a software dashboard that provided periodic data on various operating parameters, which in turn assisted our client to optimize their production and maintenance schedules. Repair and maintenance costs were reduced by 4.5% as a result of deploying our solution to create success stories.
IOT success stories at workplace safety in construction
“Vehicular incidents were the highest contributor to workplace fatalities during this period,” said MOM Singapore. The ministry had also conducted over 400 inspections of factories and construction sites, focusing on workplace traffic management practices, during these five months.
This client had a 20,000 sq feet storage area with multiple bays for stacking pre fabricated components that are dispatched to many locations across the country and Malaysia. We designed a solution for construction industry monitoring system, which detected the movement of forklifts within the storage area. The forklifts were fitted with noninvasive speed detection sensors to alert supervisors on the threshold violation by forklift operators. In the second phase of the project, we deployed a mesh network that optimised the usage of storage bays as part of the warehouse automation system.
Pilferage detection system – energy management company
One of the major problems the fleet owners or transportation company faces is the theft of shipments or its attached variables during transit. Our client, a leading energy management company approached us for a solution to detect attempts to open oil valves from transformers during its transit. They wanted to track oil pilferage from these transformers and prevent people from tampering with the same. In the past, we had successfully delivered IOT solutions in transportation and logistics domain. The “things” in transportation solutions might be sensors, engines, dashboards, cameras and even the tires. But here the challenge was we need to monitor the theft of a consignment variable on the move.
A battery-powered nRF node is placed on the vulnerable parts of the transformer consignment. When the node is subjected to tampering in any way, it sends the information to the cloud using 3G connectivity and triggers real-time alerts having location info. A GPS gateway device attached to the truck handles the communication part. Add-On sensors would be installed to measure vital parameters like temperature, humidity, tilt, and shock and would send real-time data to the shipment owners during transit. The client will get both text and email alerts whenever there is consignment tampering. Automation deployment success has been huge for the client.
Solar-powered greenhouse automation
The first among our IOT success stories is of a client who is a Kenya based farming group wanting to establish a solar-powered wireless monitoring solution for his greenhouses and vertical farms. Many farmers and farming communities all over the world are on the lookout for smart farming technologies for their farms or greenhouses. The implementation of automation in farming techniques has led to better productivity and yield output.
The agriculture sensor modules should continuously monitor the environment and soil conditions inside the greenhouse. They also wanted to automate their irrigation process based on soil moisture deficit and variations in temperature & humidity. The soil pH conditions also needed to be analyzed and corrective measures needed to be taken. If there are any variations in the measured parameters, the client should be duly notified via text message along with the concerned coordinates of the fault.
Our team, who have already established themselves as a credible automation solutions expert for smart farms approached this project in a unique way. Since the greenhouses were set up in Africa, the team had to undergo a thorough check of the environmental and soil conditions of the locality. The idea was to select the best possible sensor modules for the industrial-grade solution. The client had insisted the automation solution address mainly five environmental parameters namely soil moisture, pH level, greenhouse temperature, atmospheric humidity, and ambient light. The greenhouse automation solution helped farmers reduce supervision and inspection costs from their IOT success stories.
IOT products & solutions
IOT, as technology is pushing the boundaries of automation in almost all the major industries in the world, by helping small and mid-size business improve efficiency, accountability and reduce resources. We have been delivering industrial-grade, industrial monitoring solutions apt for retail stores, restaurant chains, supply chain logistics, manufacturing, healthcare, warehouse, distribution, and cold chain.
Call us to know more about our industrial monitoring IOT success stories.