IoT in factory automation and breakdown tracking
A great value proposition using IoT in factory automation for machine breakdown monitoring, health and safety, inspection, and attendance. Smart manufacturing shop floor certification-related inspections and workflow monitoring, facilities management, inventory tracking in electronics manufacturing, warehouse inventory & supply chain logistics.
- Tracking tags with a transmission frequency of 10 minutes
- No wiring for tags or gateways to set up the system
- Indoor positioning systems with massive mesh technology for large areas
A Shop Floor Abnormality Manager, also known by titles like Production Issue Resolution Specialist or Quality Control Issue Manager, plays a vital role in ensuring smooth production within a factory setting. They act as the guardians against disruptions, constantly working to identify, investigate, and resolve any problems that arise on the factory floor.
Here’s a breakdown of their key responsibilities:
Monitoring Production Data: Their eyes are glued to the data streams. They analyze real-time and historical data to identify any deviations from normal production parameters. This includes things like Increased defect rates and spikes in machine downtime.
Investigating Abnormalities: When an anomaly is reported using the panic button, the Shop Floor Abnormality Manager springs into action. They head to the production line, talk to workers, and gather all the details to understand the root cause of the issue.
Problem-Solving: They don’t go it alone. Collaboration is key! They work closely with engineers, maintenance personnel, and quality control specialists to diagnose the problem and develop solutions. This might involve repairs, adjustments to processes, or even temporary workarounds to keep production going while a permanent fix is implemented.
Communication & Reporting: They are the information hub. They keep everyone informed, including plant managers, production supervisors, and the workforce itself. They also meticulously document the abnormality, the solution implemented, and any preventative measures taken to avoid future occurrences.
Continuous Improvement: By analyzing trends and recurring issues, they play a proactive role. They help implement changes to prevent similar problems from happening again. This fosters a culture of continuous improvement in the factory, striving for ever-increasing efficiency.
IoT in factory automation. Essentially, a Shop Floor Abnormality Manager is a detective, firefighter, and strategist all rolled into one. They ensure a smooth-running production line by identifying and resolving issues before they snowball into bigger problems. Their vigilance and problem-solving skills are crucial for maintaining production efficiency and quality
IoT in Factory automation with RipplesIPS
Unsure about how to deploy Indoor positioning analytics for factory worker health and safety tracking & automation? To attend our Industry 4.0 training sessions. Our CMMS consultants will be willing to run a proof of technology for a week to help you get started with machine downtime tracking.